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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
Topic 2: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. In-Process Inspection (IPI)
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Drawing types and views
  • 4. Symbols and abbreviations
Topic 3: Metrology26%- Measurement Techniques
  • 1. Thread measurement
  • 2. Surface finish measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Height gauges
  • 3. Micrometers (outside, inside, depth)
  • 4. Pin gauges, thread gauges, ring gauges
  • 5. Gauge blocks
  • 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Optical comparators (shadow graphs)
  • 3. Thread measuring wires
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Hardness testers
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
Topic 4: Technical Mathematics19%- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles

ASQ Certified Quality Inspector Sample Questions:

1. The blueprint shows a stamped hole of 10.0 mm +/- 0.25 mm. The true position callout is designed at maximum material condition (MMC). The MMC for the 10.0 feature is:
Response:

A) 10
B) 10.25
C) 9.75
D) 10.5


2. What is 118º 45' 19.4" minus 106º 51' 19.6"?
Response:

A) 11º 53' 59.8"
B) 12º 53' 59.8"
C) 11º 53' 58.8"
D) 11º 52' 57.8"


3. The most common method for verification that glass has been annealed is by using which of the following nondestructive test methods?
Response:

A) Rockwell hardness
B) Diamond score
C) Ball impact
D) Polariscope


4. Which of the following gages would be used for checking inside dimensions?
Response:

A) Limit
B) Plug
C) Spline
D) Ring


5. Solve for x. 40 - x2 = -8
Response:

A) -6.9
B) 5.7
C) 6.9
D) -5.7


Solutions:

Question # 1
Answer: C
Question # 2
Answer: A
Question # 3
Answer: D
Question # 4
Answer: B
Question # 5
Answer: C

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