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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
  • 1. Workforce engagement
    • 2. Leadership and commitment
      • 3. Compliance and standards
        - Process Safety Competency
        • 1. Knowledge and skills requirements
          • 2. Competency verification
            • 3. Training and development
              Topic 2: Process Safety Management Systems30%- Management of Change
              • 1. Technical and administrative review
                • 2. Risk assessment for changes
                  - Operating Procedures and Safe Work Practices
                  • 1. Procedure development and maintenance
                    • 2. Permit systems, lockout/tagout
                      - Process Knowledge Management
                      • 1. Documentation, P&IDs, design basis
                        • 2. Data management and integrity
                          - Asset Integrity and Reliability
                          • 1. Equipment quality assurance
                            • 2. Maintenance, inspection, testing
                              Topic 3: Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                              • 1. Compliance verification
                                • 2. System effectiveness evaluation
                                  - Performance Indicators
                                  • 1. Leading and lagging metrics
                                    • 2. Data collection and reporting
                                      Topic 4: Incident Investigation and Learning15%- Investigation Methodology
                                      • 1. Evidence collection and analysis
                                        • 2. Root cause analysis
                                          - Learning and Improvement
                                          • 1. Knowledge sharing and prevention
                                            • 2. Corrective actions implementation
                                              Topic 5: Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
                                              • 1. Risk criteria and prioritization
                                                • 2. Inherent safety, prevention, mitigation
                                                  - Hazard Assessment Methods
                                                  • 1. HAZOP, What-If, Checklist
                                                    • 2. FMEA, LOPA, Quantitative Risk Analysis

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      1. Leading process safety metrics can help: (select all that apply)

                                                      A) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
                                                      B) Reduce slips, trips, and falls in the plant
                                                      C) Identify evolving management system weaknesses
                                                      D) Target auditing activities


                                                      2. Which of the following sets of inputs should be considered when developing Operating Procedures?

                                                      A) Six Sigma, Lean Manufacturing, Product Pricing
                                                      B) Equipment Manufacturer recommendation, Process Design Basis, Lessons Learned
                                                      C) Geographical Location, Research and Development, Stakeholder Outreach
                                                      D) Utility Costs, Process Safety Management Reviews, Union Contract


                                                      3. Which of the following can be used as a metric for training? (Select all that apply)

                                                      A) Percentage of workers whose training is overdue
                                                      B) Percentage of personnel trained on their process safety management responsibilities
                                                      C) Average response time to the resolution of a process safety suggestion
                                                      D) Number of employees participating in process hazard analysis


                                                      4. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

                                                      A) Using production-capable process equipment
                                                      B) Operations and Maintenance personnel are involved in process decisions
                                                      C) Leading and lagging indicators are tracked to monitor process safety performance
                                                      D) Management approval required for emergency shutdown
                                                      E) Having a high awareness of process hazards
                                                      F) Visible leadership


                                                      5. Lagging indicators include: (select all that apply)

                                                      A) Equipment inspections not being performed on time
                                                      B) Management system failures
                                                      C) Interlock activations
                                                      D) Spills inside secondary containment
                                                      E) Hazardous material releases


                                                      Solutions:

                                                      Question # 1
                                                      Answer: A,C,D
                                                      Question # 2
                                                      Answer: B
                                                      Question # 3
                                                      Answer: A,B
                                                      Question # 4
                                                      Answer: B,C,E,F
                                                      Question # 5
                                                      Answer: D,E

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